Antique Heating Elements

Cartridge Heater Manufacturer in India

Looking for a trusted cartridge heater manufacturer in India?

At Antique Heating Elements, we supply high-density and low-density cartridge heaters tailored to your specific industrial requirements.

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Antique Heating Elements

At Antique Heating Elements (AHE), we are a leading cartridge heater manufacturer in India, supplying high-performance heaters for precision industrial heating applications. Cartridge heaters are compact, high-watt-density heaters designed to fit into drilled holes, making them ideal for localized and controlled heating in molds, dies, platens, and machinery.

With 15+ years of manufacturing expertise and ISO 9001:2015 & ISO 14001:2015 certifications, AHE cartridge heaters are trusted by industries for their superior heat transfer, durability, and long operational life.

At Antique Heating Elements (AHE), we manufacture both standard and high-density cartridge heaters using premium stainless steel and advanced resistance wire technology. These heaters are widely used in plastic processing, packaging machinery, medical equipment, and automotive tooling for precise temperature control.

Cartridge heaters are commonly used along with band type heaters (BTH) for barrel heating and strip heaters for surface heating. In high-temperature or heavy-duty applications, they are often paired with casted heaters for enhanced strength and heat retention.

For integrated heating systems, cartridge heaters also complement immersion heaters, circulation heaters, and duct heaters, making them a critical component across a wide range of industrial heating solutions.

Types of Cartridge Heaters

1- High-Density Cartridge Heaters

  • Swaged construction with nichrome coil and high-purity MgO insulation
  • Withstand higher watt densities for rapid heat transfer
  • Suitable for high-temperature and heavy-duty industrial applications

2- Low-Density Cartridge Heaters

  • Designed for moderate heating requirements
  • Lower watt density ensures longer life at reduced temperatures
  • Cost-effective solution for light to medium duty applications

Key Features of Cartridge Heaters

  • 🌡️ High Temperature Capability – Operates up to 750–850 °C (HD) and 400–500 °C (LD)
  • ⚡ Uniform Heating – Ensures precision temperature control
  • 🛡️ Durable Sheath Options – Available in SS304, SS316, Incoloy
  • 🔧 Customizable Sizes – Diameters from 6 mm to 35 mm, lengths up to 2500 mm
  • 🌍 Moisture & Corrosion Resistant – Rugged design for long service life
  • 🔥 Optional Sensors – Built-in thermocouples / RTDs for precise monitoring

Specifications :

Applications :

Why Choose AHE Cartridge Heaters?

✔ 15+ years of manufacturing expertise in cartridge heating technology
✔ ISO-certified quality standards for reliability and durability
✔ Custom-engineered designs for OEMs and end-users
✔ Wide range of sizes & terminations available
✔ Competitive pricing & quick delivery

FAQ's

What is a cartridge heater and how does it work?

A cartridge heater is a cylindrical, heavy-duty heating element inserted directly into drilled holes in metal plates or blocks. They provide precise, localized heat, making them crucial components in manufacturing lines.

What is the difference between standard and high-density cartridge heaters?

The key differentiator is the internal construction and watt density (the amount of power per square inch of surface area):

  • Standard Cartridge Heaters: The heating wire is wrapped around a ceramic core and filled with loose MgO powder. These are ideal for lower-temperature applications with low vibration.
  • High Density Cartridge Heaters: The wire is located extremely close to the external sheath, and the entire assembly is swaged (compressed) under high pressure. This maximizes thermal transfer, allowing high watt density cartridge heaters to deliver high temperatures from a tiny physical footprint.

What are the typical cartridge heater applications and uses?

A leading cartridge heater manufacturer generally builds these elements for:

  • Mold Cartridge Heaters: Essential for heating hot runner systems and molds in plastics injection molding.
  • Packaging Machinery: Sealing bars, hot glue applicators, and die heads.
  • Chemical Plants: Localized gas analysis instruments, laboratory platens, and fluid manifolds.

Cartridge Heater Comparison Table

Type

Material

Applications

Heating Range

High-Density Cartridge

SS304 / SS316 / Incoloy + MgO

Molds, Dies, Hot Runner, Packaging, Heavy-duty heating

Up to 750–850 °C

Low-Density Cartridge

Stainless Steel

Moderate temp heating, OEM equipment, General industrial use

Up to 400–500 °C

Product Details :

Cartridge Heater
Minimum Order Quantity :6 Pieces
Power (Watts) :As per recommendation for the Process
Voltage :As per recommendation for the Process
Size :As per recommendation for the Process
Port of Dispatch :Ghaziabad